RAZON ENGINEERING COMPANY PRIVATE LIMITED

660,Taboot Street,P.O.Box.No.49,Pune – 411001, [India] Ph: 6130791, Telefax: 020-6130017

Gram: RAZON,E-mail:razonengg@usa.net,Website:www.razonengg.com

PL – 256

Concrete  poles, telecommunication-poles or fencing poles are most economically made from concrete. Cement, sand, stone dust & metal-grits are used. The concrete is poured into  metal  moulds  where  the  steel  reinforcement  is  already placed. The moulds are vibrated  or  compacted & de-moulded after 24 hours. The “green-poles” are placed into curing tank for 10-25 days for curing.

PL-256  is specifically developed for pole manufacturing industry. Following advantages are ensured using PL-256 in preparing cement mortar.

 

1)     Improved cement distribution is achieved. The cement distribution is generally achieved by mechanical mixing. With PL-256 the electro-chemical forces ensures much faster distribution of cement through out the entire mix.

2)     The cohesiveness of the concrete is greatly increased,

3)     Workability & Plasticity of the concrete is enchanced, improving compaction & improved finish of the poles.

4)     Due to higher compaction, improved cement distribution, increased cohesiveness, the cube strength will be higher, hence allowing reduction in cement.

5)     The impermeability coefficient of the concrete will be greater by 100-1000 units.

6)     PL-256 will reduce breakages at de-moulding stage, reduce curing period & ensures poles are of adequate strength after 10 days of curing, hence increasing productivity if curing tank capacity is a production limiting factor.

Due to all these factors the cost per pole will be considerably reduced if PL-256 is used, rejections are reduced, & improved finish, high quality poles can be manufactured without any defects.

To improve surface finish & ensure easy-smooth release we recommed use of our Shutter-Coat-Metal as release agent for moult coating.

Prepare concrete as usual, add gauging water holding back 4-5 ltrs. Add PL-256

150 ml- 200 ml per 50 kgs cement to this water. Add it last. Mix for 1-2 minutes & pour concrete into moulds as usual.

PL-256 reduces production cost per pole, eliminates breakages at demoulding stage, at curing stage. Due to higher strength, breakages during transportation is eliminated. The profitability in concrete pole manufacturing is increased by using only 150ml – 200 ml PL-256 per bag of cement.

If the mould filling is interrupted during mould filling operation due to power failure, use Hycrete RJ-608 to ensure better bonding between earlier mould fill & subsequent pour. 

NO

PRODUCT

DATA

  1

Colour

Black

  2

Specific gravity

1.2

  3

PH

7 – 8

  4

Dosage

150 ml – 200 ml more for faster setting per bag of cement.

  5

Packing

35 ltr, 50 ltr, 200 ltr

  6

Storage Life

1 – 2 years

  7

Toxicity

Nil

  8

Corrosion

Nil

  9

Application

For manufacture of concrete poles, concrete products

10

Advantages

Improves pole quality, saves cement & costs

 11

Cement Compatibility

Can be used with OPC – PPC

Other Products:

COATINGS:

1)  Rubberised Instant Water  Proofer.  2) White Water Proofer    3) Damp Proofer        

4)  Clear Water Proofer                           5)   Polyurethane Coating    6) Coal Tar Epoxy

SEALENTS:

1)      Crack Seal              2) Rubberised  Sealer                         3) Insta Set - 600 

ADMIXTURES:

1) Super Plasticizers 2) Accelerators    3) Retardex    4) Integral Water Proofer  5) Intrair [A.E.A]

6)  Master Plaster      7)  Rapid Grout   8) Anchorex    9)  Hycrete RJ-608          10) Block Master

11) Toughcrete        12) Block Maker 13) Tile Master  14) Brick Master             15) Pipe Master

16)  SLP                   17)  PL-256

OTHER PRODUCTS:

1)  Strextra NSG -110 2) P.A.Bound       3)  P.A.Mortar    4) Repellant    5) Floor Repair Mortar

6)  RZ-ED Mortar        7) Special Grouting System    8) Concrete Cure Coating   9) Tile Joint Sealer

10) Tile Fix #1   11) Instant Plugging Mortars  12) Easy Grout   13) Pipe Joint Sealer

 


Attention:

It is strongly recommended that site trials be conducted using site conditions and available raw materials to evaluate the product. Since site materials and conditions are beyond our control and since above suggestions and recommendations are based on our site trials and laboratory product evaluation & trials, and since methods of use at site are beyond our control. Hence, no guarantee is either implied or enforceable